Baja Designs
KTM XL40 LED Headlight Kit (24-on) Baja Desigins
Check fitment before ordering
Match the year, make, model, trim and engine in the product details. Review mounting requirements and vehicle modifications. Ask us about this part.
Eligible returns within 30 days of receipt. Items must be unused, with tags and original packaging. Contact Lee Mods before sending anything back. Lee Mods pays return shipping for eligible U.S. returns; no restocking fee. See Returns & Exchanges for full conditions.
Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit for KTM XC-W/EXC-F/XW-F/XCF-W motorcycles. This premium LED headlight delivers exceptional performance for trail riders, Dual Sport enthusiasts, and desert riders who demand unmatched visibility when the daylight fades.
Derived from our powerhouse XL80, the XL40 carries forward the same trail-proven pedigree, delivering 5,224 lumens of usable illumination to a wider range of motorcycles. Engineered specifically for dirt bikes equipped with lower-output OEM stators, the XL40 draws just 43.5W-making it the perfect high-performance lighting upgrade for riders who previously lacked a compatible premium option.
Paired with our signature XL Trail Lens, the XL40 produces both a vertical and horizontal beam pattern with exceptional near-field and peripheral visibility. Designed for tight, technical singletrack, the Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, quick elevation changes, and tight corners.
The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain. The XL40 LED Headlight Kit replaces the OEM unit and includes the Motominded mount for precise fitment and easy installation.
Every kit is backed by our 30 day satisfaction guarantee and Lifetime Limited Warranty, ensuring complete peace of mind on every ride.
Kit Includes:
- (1x) XL40 Trail Lens Clear w/ 2024+ OEM Connector
- (1x) Motominded XL Bracket
- All Necessary Mounting Hardware
XL40 Specifications (per light):
- Lumens: 5,224 (Hi)/ 1,435 (Low)
- Watts/Amps: 43.5W/3.4A at 12.8V
XL40 ELS Score:
- XL40, Trail lens, high beam: 92 degree /5.9/226'/5224
- XL40 Trail lens, low beam: 74 degree /5.9/119'/1435
The Baja Designs Advantage
- Satisfaction Guarantee 30-Day Money Back Guarantee
- Limited Lifetime Warranty Complete Purchase Protection
- uService Replaceable Lenses And Optics
- ClearView All The Light, Right Where You Need It
- MoistureBlock Waterproof, Rain Proof, Submersible
- CopperDrive Safely Driving LEDs at 100 Percent
- 5000K Daylight Less Driver Fatigue, Natural Color
- Specifications:
- Product Type: XL40
- Overvoltage Protection: Built-In
- Mounting Hardware Included: Yes
- Lighting Type: Forward Projecting
- Lighting Technology: LED
- Lighting Quantity: 4
- Lighting Modes: Beam
- Light Quantity: 1
- Lens Material: Hardcoated Polycarbonate
- Lens Color: Clear
- Mounting Hardware Material: Stainless Steel
- Universal or Specific: Universal
- Wiring Harness Included: No
- Wattage (W): 43.5
- Housing Material: Powder Coated Cast Aluminum
- Housing Color: Black
- Description: Trail; Clear
- Brightness (Lumens): 5,224 (Hi) / 1,435 (Low)
- Bezel Material: Powder Coated Cast Aluminum
- Beam Pattern: Trail
- Average Rated Life (hr.): 49930
- Amperage Rating (A): 3.4
- Effective Lighting Score (ELS): High: 92 degree /5.9/226'/5224; Low: 74 degree /5.9/119'/1435
- Standards & Compliance:
- Standards/Compliance (Water Resistance): IP69K (Waterproof up to 9ft & Pressure Washable)
- Standards/Compliance (Impact Resistance): IK10 Compliant (Mechanical Impact Testing)
- Standards/Compliance (Durability): Exceeds MIL-STD810G (Mil-Spec Testing)
- Dimensions:
- Weight (lbs.): 2.45
- Length (in.): 4.43
- Height (in.): 4.43
- Depth (in.): 3.65
Your vehicle
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Choose or change vehicle →Product reference & ordering help
Manufacturer & part identification
Baja Designs
| Option | SKU / part reference |
|---|---|
| Standard | 82-1003 |
Vehicle compatibility
Read the application years, model, trim, engine and exclusions in the description above. A make-level collection or product recommendation alone does not confirm fitment.
Request fitment help →Installation & specifications
Review the manufacturer’s specifications and installation notes above. Confirm required mounting hardware, tools and modifications before ordering. If instructions are not supplied, contact us with the part reference.
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Warranty information